Microtech PCD-47-PC Spécifications

MAKING MODERN LIVING POSSIBLEDesign GuideVLT®® HVAC Drive FC 102 110-1400 kWwww.danfoss.com/drives

1 How to Read this Design Guide1.1 How to Read This Design GuideVLT®® HVAC DriveFC 102 SeriesThis guide can be used with allVLT® HVAC Drive frequency

130BC525.10Illustration 5.31 Recommended Lifting Method, D-frame Size176FA245.10Illustration 5.32 Recommended Lifting Method, E-frame Size130BB688.10I

5.1.7 Safety Requirements of MechanicalInstallationCAUTIONTo avoid serious injury or equipment damage, observethe information in the field mounting an

5.2.2 Motor CablesSee 8 General Specifications and Troubleshooting formaximum dimensioning of motor cable cross-section andlength.•Use a screened/armo

Aluminum conductors: Do not use aluminum conductors.Terminals can accept aluminum conductors but theconductor surface has to be clean and the oxidatio

111[4.4]224[8.8]242[9.5]121[4.8]43[1.7]12130BC550.10Illustration 5.38 D5h & D6h, Bottom View1 Mains Side2 Motor SideTable 5.28 Legend to Illustrat

1130BA837.121328.8(52.315)595.8(23.457)533.0(20.984)36.2(1.425)281.8(11.096)535.0(21.063)216.5(8.524)37.7(1.485)460.0(18.110)668.3(26.311)593.0(23.346

1130BA843.1237.7(1.485)535.0(21.063)35.5(1.398)36.2(1.425)533.0(20.984)597.0(23.504)1130.0(44.488)1192.8(46.961)1925.8(75.819)258.5(10.177)199.5(7.854

5.2.6 Gland/Conduit Entry, 12-Pulse - IP21(NEMA 1) and IP54 (NEMA12)The following illustrations show the cable entry points asviewed from the bottom o

70 . 0[ 2.756 ]535 . 0[ 21 . 063 ]37 . 2[ 1 . 466 ]36 . 5[ 1 . 437 ]733 . 0[ 28 . 858 ]800 . 0[ 31. 496 ]1533 . 0[ 60 . 354 ]258 . 5[ 10 . 177 ]199 .

70 . 0[ 2.756 ]535 . 0[ 21 . 063 ]37 . 2[ 1 . 466 ]36 . 5[ 1 . 437 ]733 . 0[ 28 . 858 ]800 . 0[ 32 ]1933 . 0[ 76 ]258 . 5[ 10 . 177 ]199 . 5[ 7 . 854

1.1.2 ApprovalsTable 1.2 Compliance Marks: CE, UL, and C-TickThe frequency converter complies with UL508C thermalmemory retention requirements. For mo

5.2.7 Power ConnectionsNOTICEAll cabling must comply with national and localregulations on cable cross-sections and ambienttemperature. UL application

D-frame Interior Components130BC252.1111514891213 (IP 20/Chassis)13 (IP 21/54NEMA 1/12)111016Illustration 5.53 D-frame Interior Components130BC301.11

Terminal Locations - D1h/D2hTake the following position of the terminals into consideration when designing the cable access.B31130BC522.10Illustration

1130BC523.10Illustration 5.56 Position of Earth Terminals IP20 (Chassis), D3h/D4h1 Earth TerminalsTable 5.43 Legend to Illustration 5.55 and Illustrat

Terminal Locations - D5hTake the following position of the terminals into consideration when designing the cable access.BBAA451.8[]00[]461.8[]993.9[]1

331.3[]00[]622.4[]1014[]1405.5[]1636.4[]1857.3[]1917.5[]2248.8[]25610.1[]26310.4[]29311.5[]51120.1[]00[]51720.4[]62324.5[]72728.6[]2469.7[]00[]29311.5

Terminal Locations - D6hTake the following position of the terminals into consideration when designing the cable access.BBAA00.0[]963.8[]1957.7[]2278.

AA993.9[]1536.0[]00.0[]2258.9[]451.8[]00.0[]28611.2[]00.0[]RST A-A130BC538.1212345Illustration 5.60 Terminal Locations, D6h with Contactor and Disconn

AA46718.4[]00.0[]522.1[]00.0[]993.9[]1455.7[]1636.4[]00.0[]A-ARST130BC541.111243Illustration 5.61 Terminal Locations, D6h with Circuit Breaker Option1

Terminal Locations - D7hTake the following position of the terminals into consideration when designing the cable access.130BC542.11BBAA37214.7[]41216.

1.1.3 Definitions drive: IVLT,MAXThe maximum output current.IVLT,NThe rated output current supplied by the frequencyconverter.UVLT, MAXThe maximum out

130BC543.11BBAA00[]662.6[]1234.9[]1817.1[]2439.6[]26910.6[]29711.7[]32512.8[]35113.8[]401.6[]00[]100939.7[]103440.7[]108242.6[]120247.3[]126049.6[]375

Terminal Locations - D8hTake the following position of the terminals into consideration when designing the cable access.AABB692.7[]00[]1234.9[]1777[]2

CC56722.3[]00[]582.3[]00[]1234.9[]1887.4[]2469.7[]00[]C-C130BC545.12RST12345Illustration 5.65 Terminal Locations, D8h with Contactor and Disconnect Op

2028[]00[]84.53[]00[]154.56[]224.59[]60523.8[]00[]RST130BC546.111234Illustration 5.66 Terminal Locations, D8h with Circuit Breaker Option1 Mains Termi

Terminal Locations - E1Take the following position of the terminals into consideration when designing the cable access.176FA278.100[0.0]0[0.0]600[23.6

176FA272.100[0.0]55[2.2]91[3.6]139[5.5]175[6.9]0[0.0]453[17.8]BAAAA-R 81919 Nm [14 FTaIllustration 5.68 IP21 (NEMA Type 1) and IP54 (NEMA Type 12) Enc

0[0.0]BCD0[0.0]FEFASTENER TORQUE: M8 9.6 Nm [7 FT-LB] FASTENER TORQUE: M10 19 Nm [14 FT-LB]R/L1 91 S/L2 92 T/L3 93V/T2 97/T1 96 V/T3 919 Nm [14FT-LB]0

Terminal Locations - Frame Size E2176FA280.10585[23.0]518[20.4]405[15.9]68[2.7]0[0.0]186[7.3]0[0.0]0[0.0]181[7.1]293[11.5]409[16.1]371[14.6]280[11.0]1

176FA281.100[0.0]0[0.0]0[0.0] ABCDFEIllustration 5.72 IP00 Enclosure Power Connections, Position of Disconnect SwitchNOTICEThe power cables are heavy

NOTICEPower connections can be made to positions A or B.Frame size Unit type Dimension for disconnect terminalE2 ABC D E F250/315 kW (400 V) and355/45

binary referenceA signal applied to the serial communication port (FS-485terminal 68-69).bus reference A signal transmitted to the serial communicatio

S1 F1 F1 DC ‘-’ DC ‘+’ 1739.1805.0765.01694.11654.1710.0130BB377.10Illustration 5.75 Regeneration Terminal Locations - F1 and F3Terminal Locations -

S1 S2S2F1F1S2F1DC ‘-’DC ‘+’1739.11203.21163.21694.11654.11098.1130BB378.10Illustration 5.77 Regeneration Terminal Locations - F2 and F4Terminal Locati

1 2340.0[0.00]76.4[3.01]128.4[5.05]119.0[4.69]171.0[6.73]294.6[11.60]344.0[13.54]3639[14.33]438.9[17.28]75.3[2.96]150.3[5.92]154.0[6.06]219.6[18.65]0.

0.0 [0.00]134.6 [5.30]104.3 [4.11]0.0 [0.00]179.3 [7.06]219.6 [8.65]294.6 [11.60]334.8 [13.18]409.8 [16.14]436.9 [17.20]0.0 [0.00]532.9 [20.98]0.0 [0.

5.2.8 Power Connections 12-Pulse Frequency ConvertersNOTICEAll cabling must comply with national and localregulations on cable cross-sections and ambi

* F10/F11/F12/F13 Only* F10/F11/F12/F13 Only91-192-193-191-292-293-2S1T1R1S2T2R295Rectier 1Rectier 2Inverter1 F8/F9Inverter2 F10/F11Inverter3 F1

NOTICEUse mains cables of equal length ( ±10%) and the samewire size for all three phases on both rectifier sections.Screening of CablesAvoid install

EnclosuresizePower[kW]Recommendedfuse sizeRecommendedMax. fuseDN75KaR-160 aR-160N90K-N160 aR-160 aR-160N200-N400 aR-550 aR-550EP450-P500T7 aR-700 aR-7

130BT306.10Illustration 5.86 Control Cable Terminals5.2.13 Basic Wiring Example 1. Mount terminals from the accessory bag to thefront of the frequency

5.2.14 Electrical Installation, Control Cables 230 VAC50/60 Hz230 VAC50/60 HzTB6 ContactorTB5R112Brake Temp (NC)Anti-condensation heater (option

MCM Short for mille circular mil, an American measuring unit forcable cross-section. 1 MCM ≡ 0.5067 mm2.msbMost significant bit.NLCPNumerical local co

*91 (L1)92 (L2)93 (L3)PE88 (-)89 (+)50 (+10 V OUT)53 (A IN)54 (A IN)55 (COM A IN)0/4-20 mA12 (+24V OUT)13 (+24V OUT)18 (D IN)20 (COM D IN)15mA 200mA(U

Safe Torque Off (STO) input is available with STO functiononlyVery long control cables and analog signals occasionallyresult in 50/60 Hz earth loops d

5.2.15 12-Pulse Control CablesSwitch Mode Power Supply10Vdc15mA24Vdc130/200mAAnalog Output0/4-20 mA50 (+10 V OUT) S201 S202 ON/I=0-20mA OFF/U=0-10V +

EXTERNAL BRAKEFUSEA2WWUUVVWUVC14C13117118+-EXTERNAL BRAKEEXTERNAL BRAKEEXTERNAL BRAKECONTROL CARD PIN 20(TERMINAL JUMPERED TOGETHER)CUSTOMER SUPPLIED(

Input polarity of control terminals12 13 18 1927 29 32 33 20 37+24 VDC0 VDC130BT106.10PNP (Source)Digital input wiringIllustration 5.93 Input Polarity

3~ MOTOR NR. 1827421 2003S/E005A9 1,5 KWn 31,5 /min. 400 Y Vn 1400 /min. 50 HzCOS θ 0,80 3,6 A 1,7LB IP 65 H1/1ABAUER D

5.4 Additional Connections5.4.1 Mains DisconnectsFrame size Power Type380-500 V D5h/D6h N110-N160 ABB OT400U03D7h/D8h N200-N400 ABB OT600U03E1/E2 P

5.4.2 Circuit Breakers Default breaker settings (Trip level -Amps)Frame Size Voltage [V] Drive Model Circuit Breaker Type I1 (Overload) I3/Ith (Instan

5.4.4 Brake Resistor Temperature SwitchTorque: 0.5-0.6 Nm (5 in-lbs)Screw size: M3This input can be used to monitor the temperature of anexternally co

5.4.7 Relay Output E & F-FrameRelay 1•Terminal 01: common•Terminal 02: normally open 240 V AC•Terminal 03: normally closed 240 V ACRelay 2•Termina

The power factor indicates to what extent the frequencyconverter imposes a load on the mains supply.The lower the power factor, the higher the IRMS fo

5.4.9 Direction of Motor Rotation The default setting is clockwise rotation with the frequencyconverter output connected as follows.Terminal 96 connec

Ensure that the impedance from frequencyconverter to building ground is lower than thegrounding impedance of the machine. Make adirect earth connectio

The PC-based configuration tool MCT 10 Set-up Softwarewill be useful for:•Planning a communication network off-line. MCT10 Set-up Software contains a

WARNINGThe earth leakage current from the frequency converterexceeds 3.5 mA. To ensure a good mechanicalconnection from the earth cable to the earth c

130BA048.13L1L2L3PEMin. 16 mm2Equalizing cableControl cablesAll cable entries inone side of panelEarthing railCable insula-tion strippedOutput con-tac

175ZA166.130,01 0,1 1 10 100 MHz10101011010101010abcdefgThe lower the Z the better the cable screening performanceTransfer impedance, ZtmO

5.7.3 Earthing of Screened/ArmouredControl Cables Control cables should be braided, screened/armoured, andthe screen must be connected with a cable cl

6 Application Examples6.1 Application Examples6.1.1 Start/Stop Terminal 18 = start/stop E-01 Terminal 18 Digital Input [8]StartTerminal 27 = No operat

6.1.4 Automatic Motor Adaptation (AMA)AMA is an algorithm to measure the electrical motorparameters on a motor at standstill. This means that AMAitsel

6.1.7 SLC Application ExampleOne Sequence 1Start – ramp up – run at reference speed 2 s – ramp down and hold shaft until stop.2 secMax. ref.P 3-032 se

2 Introduction2.1 Safety2.1.1 Safety NoteWARNINGThe voltage of the frequency converter is dangerouswhenever connected to mains. Incorrect installation

State 0State 1State 2StartcommandStopcommandEvent 4 False (0)Action 4 No Action (1) Event 1 True (1)Event 2 On Reference (4)Event 3 Time Out (30)Act

the lead pump alternation takes place every time theevent occurs. Selections include whenever an alternationtimer expires, at a predefined time of day

6.1.11 Fixed Variable Speed Pump WiringDiagramL1/L2/L3 L1/L2/L3 L1/L2/L3Power SectionRELAY 1RELAY 2130BA376.10Illustration 6.9 Fixed Variable Speed Pu

6.1.13 Cascade Controller Wiring DiagramThe wiring diagram shows an example with the built-in BASIC cascade controller with one variable speed pump (l

7 Installation and Set-up7.1 Installation and Set-upRS-485 is a 2-wire bus interface compatible with multi-dropnetwork topology, i.e. nodes can be co

The factory setting for the dip switch is OFF.7.1.3 Parameter Settings for ModbusCommunicationThe following parameters apply to the RS-485 interface(F

7.2.1 FC with Modbus RTUThe FC protocol provides access to the control word andbus reference of the frequency converter.The control word allows the Mo

7.4.3 Length (LGE)The telegram length is the number of data bytes plus the address byte ADR and the data control byte BCC.The length of telegrams with

ADRLGESTX PCD1 PCD2BCC130BA269.10Illustration 7.7 Example Process BlockParameter blockThe parameter block is used to transfer parameters between maste

Bit no. Parameter command15 14 13 120 0 0 0 No command0 0 0 1 Read parameter value0 0 1 0 Write parameter value in RAM (word)0 0 1 1 Write parameter v

Rating [kW] 380–480 V 525–690 V110–315 20 minutes 45–400 20 minutes315–1000 40 minutes 450–1200 30 minutesTable 2.1 DC Capacitor Discharge Times2.

ID-40 Drive Type to ID-53 Power Card Serial Number containdata type 9.For example, read the unit size and mains voltage range inID-40 Drive Type. When

PWELOW = 03E8 Hex - Data value 1000, corresponding to100 Hz, see 7.4.12 Conversion.The telegram looks like this:E19E HPKEIND PWE hig

message, or if the slave is unable to perform the requestedaction, the slave will construct an error message, and sendit in response, or a time-out oc

7.8.3 Start/Stop FieldMessages start with a silent period of at least 3.5 characterintervals. This is implemented as a multiple of characterintervals

Coil Number Description Signal Direction1-16 Frequency converter control word Master to slave17-32 Frequency converter speed or set-point reference Ra

Register Number Description00001-00006 Reserved00007 Last error code from an FC data object interface00008 Reserved00009 Parameter index*00010-00990 0

7.8.11 Modbus Exception CodesFor a full explanation of the structure of an exception coderesponse, refer to 7.8.5 Function Field.CodeName Meaning1 Ill

7.10.1 Read Coil Status (01 HEX) DescriptionThis function reads the ON/OFF status of discrete outputs(coils) in the frequency converter. Broadcast is

NOTICECoil addresses start at zero, i.e.coil 17 is addressed as 16.Field Name Example (HEX)Slave address 01 (frequency converter address)Function 0F (

Field Name Example (HEX)Slave address 01Function 06Register address HI 03 (Register address 999)Register address LO E7 (Register address 999)Preset da

However, CE labelling could cover many different specifi-cations, so check the specifics of each CE label.Danfoss CE labels the frequency converters i

7.11 Danfoss FC Control Profile 7.11.1 Control Word According to FCProfile (O-10 Control Word Profile =FC profile)Speed ref.CTWMaster-slave130BA274.1

NOTICEIf freeze output is active, the frequency converter canonly be stopped by the following:•Bit 03 coasting stop•Bit 02 DC braking•Digital input (E

Bit Bit = 0 Bit = 100 Control not ready Control ready01 Drive not ready Drive ready02 Coasting Enable03 No error Trip04 No error Error (no trip)05 Res

Bit 11, No operation/in operation:Bit 11= ’0’: The motor is not running. Bit 11=’1’: Thefrequency converter has a start signal or the outputfrequency

7.11.3 Bus Speed Reference ValueSpeed reference value is transmitted to the frequency converter in a relative value in %. The value is transmitted in

8 General Specifications and Troubleshooting8.1 General Specifications8.1.1 Mains Supply 3x380-480 V AC N110 N132 N160 N200 N250 N315 P355 P400Normal

P450 P500 P560 P630 P710 P800 P1M0Normal Overload =110% currentfor 60 secondsNO NO NO NO NO NO NOTypical Shaft output at 400 V [kW] 450 500 560 630 7

8.1.2 Mains Supply 3x525-690 V AC N75K N90K N110 N132 N160 N200Normal Overload =110%current for 60 secondsNO NO NO NO NO NOTypical Shaft output at 550

N250 N315 N400 P450 P500 P560Normal Overload NO NO NO NO NO NOTypical Shaft output at 550 V [kW] 200 250 315 355 400 450Typical Shaft output at 575 V

P630 P710 P800 P900 P1M0 P1M2 P1M4Normal Overload Typical Shaft output at 550 V [kW] 500 560 670 750 850 1000 1100Typical Shaft output at 57

2.5 Vibration and ShockThe frequency converter has been tested according to theprocedure based on the following standards:The frequency converter com

Frame size Description Maximum weight [kg] ([lbs.])D5h D1h ratings+disconnect and/or brake chopper 166 (255)D6h D1h ratings+contactor and/or circuit b

Mains Supply 525-690 V AC P450 P500 P560 P630 P710 P800 P900 P1M0 P1M2 P1M4Normal overload 110% for 1 MinuteNO NO NO NO NO NO NO NO NO NOTypical Shaft

Protection and Features•Electronic thermal motor protection against overload.•Temperature monitoring of the heatsink ensures that the frequency conver

Cable lengths and cross sectionsMax. motor cable length, screened/armoured 150 mMax. motor cable length, unscreened/unarmoured 300 mMax. cross section

Resolution on analogue output 8 bitThe analogue output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.Digita

Max. terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 AMax. terminal load (DC-1)1) on 4-5 (NO) (Resistive load) 80 V DC,

CAUTIONConnection to PC is carried out via a standard host/device USB cable.The USB connection is galvanically isolated from thesupply voltage (PELV)

8.4 Peak Voltage on MotorWhen a transistor in the inverter bridge switches, thevoltage across the motor increases by a du/dt ratiodepending on:•Motor

Frequency Converter, P450 - P1M4, T7Cablelength [m]Mainsvoltage [V]Rise time[μμsec]Vpeak[kV]dU/dt[kV/μsec]30 690 0.57 1.611 2.26130 575 0.25 2.5103069

FramemodelNormal overload NO, 110% 60 AVM Normal overload NO, 110% SFAVMD-FrameN110 to N315525-690 V130BX482.10Iout [%]fsw [kHz]o70809016010011023 54

C on tr ol boar d R ec I n v er t er S a fe channel S af et y devic e C a t .3 ( C ir c uit in t er rupt devic e , possibly with r elease input) C

An alternative is to lower the ambient temperature at highaltitudes and thereby ensure 100% output current at highaltitudes. As an example of how to r

There are 4 ways to restart after an event:1. Pressing [RESET] on the LCP.2. Via a digital input with the “Reset” function.3. Via serial communication

No. Description Warning Alarm/Trip Alarm/Trip Lock ParameterReference31 Motor phase V missing (X) (X) (X) 4-5832 Motor phase W missing (X) (X) (X) 4-5

No. Description Warning Alarm/Trip Alarm/Trip Lock ParameterReference202 Fire M limits exceeded 203 Missing motor 204 Locked rotor

Alarm Word and Extended Status WordBit Hex Dec Alarm Word Warning Word Extended Status Word0 00000001 1 Brake Check Brake Check Ramping1 00000002 2 Pw

8.6.1 Alarm WordsDR-90 Alarm WordBit(Hex)Alarm Word(DR-90 Alarm Word)0000000100000002 Power card over temperature00000004 Earth fault0000000800000010

8.6.2 Warning WordsDR-92 Warning WordBit(Hex)Warning Word(DR-92 Warning Word)00000001 00000002 Power card over temperature00000004 Earth fault0000000

8.6.3 Extended Status WordsExtended status word, DR-94 Ext. Status WordBit(Hex)Extended Status Word(DR-94 Ext. Status Word)00000001 Ramping00000002 AM

TroubleshootingCheck connections on all the analog inputterminals:•Control card terminals 53 and 54 forsignals, terminal 55 common.•MCB 101 terminals

switch for 53 or 54 is set for voltage. Check thatF-12 Motor Thermistor Input selects terminal 53 or54.When using digital inputs 18 or 19, check thatt

2.7 Advantages2.7.1 Why Use a Frequency Converter forControlling Fans and Pumps?A frequency converter takes advantage of the fact thatcentrifugal fans

WARNING 24, External fan faultThe fan warning function is an extra protective functionthat checks if the fan is running/mounted. The fan warningcan be

No. Text1315 Option SW in slot A is not supported (notallowed).1316 Option SW in slot B is not supported (notallowed).1318 Option SW in slot C1 is not

ALARM 56, AMA interrupted by userThe user has interrupted the AMA.ALARM 57, AMA internal faultTry to restart AMA again. Repeated restarts may over hea

ALARM 95, Broken beltTorque is below the torque level set for no load, indicatinga broken belt. AP-60 Broken Belt Function is set for alarm.Troublesho

IndexAAbbreviations... 9Acoustic Noise...

ControlCable Terminals... 135Cables...

Fusing... 108, 132GGalvanic Isolation...

MotorBearing Currents... 148Cables...

Regneration... 99RelayOption MCB 105...

VoltageImbalance... 206Level...

n100%50%25%12,5%50% 100%80%80%175HA208.10Power ~n 3Pressure ~n 2Flow ~n Illustration 2.5 Laws of Proportionality2.7.4 Comparison of Energy SavingsThe

www.danfoss.com/drives *MG16C102*130R0278 MG16C102 Rev. 2013-08-20

2.7.5 Example with Varying Flow over 1YearTable 2.4 is based on pump characteristics obtained from a pump datasheet.The result obtained shows energy s

Full load% Full load current& speed5001000012,52537,5 50Hz2003004006007008004321175HA227.10Illustration 2.8 Current Consumption with a FrequencyCo

2.7.11 With a Frequency Converter175HA206.11PumpFlowReturnSupplyairV.A.VoutletsDuctMainsPumpReturnFlowMainsFanMainB.M.SLocalD.D.C.controlSensorsMainsC

2.7.12 Application ExamplesThe next few pages give typical examples of applicationswithin HVAC.For further information about a given application, cons

2.7.15 Constant Air VolumeCAV, or constant air volume systems are central ventilationsystems used to supply large common zones with theminimum amounts

2.7.17 Cooling Tower FanCooling tower fans are used to cool condenser water inwater-cooled chiller systems. Water-cooled chillers providethe most effi

2.7.19 Condenser PumpsCondenser water pumps are primarily used to circulatewater through the condenser section of water-cooledchillers and their assoc

Contents1 How to Read this Design Guide82 Introduction142.1 Safety142.2 CE Labelling152.2.1 CE Conformity and Labelling 152.2.2 What Is Covered 152.2.

2.7.21 Primary PumpsPrimary pumps in a primary/secondary pumping systemcan maintain a constant flow through devices thatencounter operation or control

2.7.23 Secondary PumpsSecondary pumps in a primary/secondary chilled waterpumping system are used to distribute the chilled water tothe loads from the

2.8 Control Structures2.8.1 Control Principle130BC514.113 PhasepowerinputDC busMotorBrakeresistor88 (-)89 (+)95PE93 (L3)92 (L2)91 (L1)(R-) 81(R+) 82(P

2.8.2 Control Structure Open Loop130BB153.10100%0%-100%100%P 3-13ReferencesiteLocalreferencescaled toRPM or HzAuto modeHand modeLCP Hand on,o and aut

about starting, stopping, changing ramps and parameterset-ups in parameter group 5–1* Digital Inputs orparameter group 8–5* Serial communication.130BP

2.8.5 Control Structure Closed Loop The internal controller allows the frequency converter to become a part of the controlled system. The frequency co

Setpoint 1 P 20-21Setpoint 2P 20-22Setpoint 3 P 20-23Feedback 1 SourceP 20-00Feedback 2 SourceP 20-03Feedback 3 SourceP 20-06Feedback conv.P 20-01Feed

The scaled reference is calculated as follows:Reference = X + X × (Y100)Where X is the external reference, the preset reference or the sum of these an

2.8.9 Example of Closed Loop PID ControlIn a ventilation system, maintain the temperature at aconstant value. The desired temperature is set between -

2.8.10 Programming OrderNOTICEThis example assumes an induction motor is used, so P-20 Motor Construction = [0] Asynchron.Function Parameter no. Setti

2.7.23 Secondary Pumps 292.7.24 The VLT Solution 292.8 Control Structures302.8.1 Control Principle 302.8.2 Control Structure Open Loop 312.8.3 PM/EC+

2.8.11 Tuning the Closed Loop ControllerOnce the closed loop controller has been set up, theperformance of the controller should be tested. In manycas

2.9 General aspects of EMC2.9.1 General Aspects of EMC EmissionsElectrical interference is usually conducted at frequencies in the range 150 kHz to 3

2.9.2 Emission RequirementsAccording to the EMC product standard for adjustable speed frequency converters EN/IEC 61800-3:2004 the EMCrequirements dep

2.9.3 EMC Test Results (Emission)The test results in Table 2.13 have been obtained using a system with a frequency converter (with options if relevant

2.9.4 General Aspects of HarmonicsEmissionA frequency converter takes up a non-sinusoidal currentfrom mains, which increases the input current IRMS. A

as the basis for calculation of the influence harmoniccurrents have on the power supply system and for thedocumentation of compliance with relevant re

2.10 Galvanic Isolation (PELV) 2.10.1 PELV - Protective Extra Low Voltage PELV (Protective Extra Low Voltage) offers protectionthrough extra low volt

130BB956.11Leakage current [mA]THVD=0%THVD=5%Illustration 2.30 Line Distortion Influences Leakage Current.NOTICEWhen a filter is used, turn off SP-50

Ttatctbto tatctbto ta130BA167.10LoadTimeSpeedIllustration 2.33 Typical Braking CycleDanfoss offers brake resistors with duty cycle of 10% and40% suita

the DC link voltage increases. This is done by increasingthe output frequency to limit the voltage from the DC link.NOTICEOVC cannot be activated when

3.1.8 Analog I/O Option MCB 109 533.1.9 VLT® PTC Thermistor Card MCB 112 543.1.10 Sensor Input Option MCB 114 563.1.10.1 Electrical and Mechanical

nominal speed at twice the nominal speed and at 0.2x thenominal speed.1.21.0 1.43010201006040501.81.6 2.020005002004003001000600t [s]175ZA052.12fOUT =

555039 42 53 54R<3.0 k Ω>3.0 k Ω+10V130BA153.11PTC / ThermistorOFFONIllustration 2.38 Analog Input and 10 V Power SupplyInputDigital/analogSuppl

3 Selection3.1 Options and AccessoriesDanfoss offers a wide range of options and accessories.3.1.1 General Purpose Input OutputModule MCB 101MCB 101

3.1.3 Analog Voltage Inputs - Terminal X30/10-12Parameters for set-up: 6-3*, 6-4* and 16-76Number of analog voltage inputs Standardized input signal T

Relay 7NC NCNCRelay 9Relay 81 23 12130BA162.1075468910 11Illustration 3.3 Relay Locations130BA177.108-9mm2mmIllustration 3.4 Correct InstallationWARNI

When MCB 107, 24 V backup option is supplying thecontrol circuit, the internal 24 V supply is automaticallydisconnected.35363536130BA028.11Illustratio

NOTICEValues available within the different standard groups of resistors:E12: Closest standard value is 470 ΩΩ, creating an input of 449.9 Ω and 8.997

ATEX CertificationThe MCB 112 has been certified for ATEX, which meansthat the frequency converter together with the MCB 112can be used with motors in

3.1.10 Sensor Input Option MCB 114 The sensor input option card MCB 114 can be used in thefollowing cases:•Sensor input for temperature transmitters P

3.1.10.2 Electrical WiringMCB 114 Sensor Input Option B SW. ver. xx.xx Code No. 130B1272 VDD I IN GND TEMP 1 WIRE 1 GND TEMP 2 WIRE 2 G

5.2.3 Electrical Installation of Motor Cables 1005.2.4 Preparing Gland Plates for Cables 1015.2.5 Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA1

3.1.11.7 Heat Sink Access PanelAn optional heat sink access panel is available to facilitatecleaning of the heat sink. Debris buildup is typical inenv

drive input and output terminals. This requires MCB 112PTC Thermistor Card and MCB 113 Extended Relay Card.RCD (Residual Current Device)Uses the core

130BA138.10Illustration 3.11 LCP Kit with Graphical LCP, Fasteners, 3 mCable and GasketOrdering No. 130B1113130BA200.10Illustration 3.12 LCP Kit with

4 How to Order4.1 Ordering Form4.1.1 Drive Configurator It is possible to design a frequency converter according tothe application requirements using

Description Position Possible ChoiceProduct Group 1–3 FCDrive Series 4–6 102Generation Code 7 NPower Rating 8–10 75–400 kWMains Voltage 11–12 T4: 380–

Description Pos Possible choiceProduct group 1–3 FCDrive series 4–6 102Power rating 8–10 450–630 kWPhases 11 Three phases (T)Mains voltage 11-12T 4: 3

Description Pos Possible choiceProduct group 1–3 FCDrive series 4–6 102Power rating 8–10 500–1200 kWMains voltage 11-12T 4: 380–480 V ACT 7: 525–690 V

Mains option 21 X: No mains option7: Fuse32): Mains disconnect and fuse52): Mains disconnect, fuse, and load sharingA: Fuse and Load sharingD: Load sh

4.2 Ordering Numbers4.2.1 Ordering Numbers: Options and Accessories Type Description Orderingno.Miscellaneous HardwareProfibus D-Sub9Connector kit for

4.2.2 Advanced Harmonic Filters Harmonic filters are used to reduce mains harmonics:•AHF 010: 10% current distortion•AHF 005: 5% current distortionFor

6.1.8 BASIC Cascade Controller 1586.1.9 Pump Staging with Lead Pump Alternation 1596.1.10 System Status and Operation 1596.1.11 Fixed Variable Speed P

CodenumberAHF005IP00IP20CodenumberAHF010IP00IP20FiltercurrentratingTypicalmotorVLT model andcurrent ratingsLossesAcousticnoiseFrame sizeAHF005 AHF010[

CodenumberAHF005IP00IP20CodenumberAHF010IP00IP20FiltercurrentratingTypicalmotorVLT model andcurrent ratingsLossesAcousticnoiseFrame sizeAHF005 AHF010[

Code numberAHF005 IP00/IP20Code numberAHF010 IP00/IP20FiltercurrentratingTypicalmotorVLT model andcurrent ratingsLossesAcousticnoiseFrame size50 Hz AH

Code numberAHF005 IP00/IP20Code numberAHF010 IP00/IP20FiltercurrentratingVLT model and current ratings LossesAcousticnoiseFrame size50 HzTypicalmotors

Code numberAHF005 IP00/IP20Code numberAHF010 IP00/IP20FiltercurrentratingVLT model and current ratings LossesAcousticnoiseFrame size50 HzTypicalmotors

4.2.3 Sine-Wave Filter Modules, 380-690 V AC400 V, 50 Hz 460 V, 60 Hz 500 V, 50 Hz Frame size Filter ordering number[kW] [A] [HP] [A] [kW] [A] IP00 IP

525 V, 50 Hz 575 V, 60 Hz 690 V, 50 Hz Frame size Filter ordering number[kW] [A] [HP] [A] [kW] [A] IP00 IP2345 76 60 73 55 73 D1h/D3h/D5h/D6h 130B4116

4.2.4 Ordering Numbers: dU/dt FiltersTypical application ratingsFrame Size Filter ordering number380-480 V [T4] 525-690 V [T7]400 V,50 Hz460 V,60 Hz52

4.2.5 Ordering Numbers: Brake Resistors For brake resistor selection information, refer to the Brake Resistor Design GuideUse this table to determine

5 How to Install5.1 Mechanical Installation5.1.1 Mechanical Dimensions130[5.1]656[25.8]844[33.2]901[35.5]148[5.8]18[0.7]82[3.2]20[0.8]378[14.9]507[20.

7.8.1 Frequency Converter with Modbus RTU 1707.8.2 Modbus RTU Message Structure 1707.8.3 Start/Stop Field 1717.8.4 Address Field 1717.8.5 Function Fie

211[8.3]623[24.5]148[5.8]280[11.0]346[13.6]420[16.5]1051[41.4]1107[43.6]857[33.7]130[5.1]320[12.6]271[10.7]20[0.8]18[0.7]379[14.9]96[3.8]879[34.6]142[

130BC517.11250[9.8]844[33.2]889[35.0]909[35.8]130[5.1]656[25.8]200[7.9]180[7.1]495[19.5]660[26.0]61[2.4]148[5.8]82[3.2]18[0.7]375[14.8]20[0.8]200[7.9]

130BC518.11280[11.0]857[33.7]130[5.1]320[12.6]1051[41.4]1096[43.1]1122[44.2]148[5.8]18[0.7]142[5.6]375[14.8]611[24.1]176[6.9]868[34.2]59[2.3]271[10.7]

130BD463.10149[5.9] 731[28.8]1107[43.6]381[15]115[4.5] 23[0.9]16.1[6.3] 1277[50.3]123[4.8]1324[52.1]1276[50.2]200[7.9] 78[3.1]123[4.8] 78[3.1]200[7.

130BD464.101447[57.0] 909[35.8]159[6.3] 381[15.0]115[4.5] 23[0.9]1663[65.5]1615[63.6]1452[57.2] 559[22.0]130[5.1]200[7.9]123[4.8] 78[3.1]200[7.9] 3

1754[69.1]209[8.2]1282[50.5] 386[15.2]156[6.2]23[0.9]25[1]161[6.3]1931[76]170[4.2]213[8.4]320[12.6]1978[77.9]1953[76.9]107[4.2]213[8.4]320[12.6]1280[1

1699[66.9]1400[55.1]215[8.5]2236 [88]406[16]156[6.2] 23[0.9]25[1]162[6.4]2284[89.9]2259[88.9]107[4.2]213[8.4] 320[12.6]107[4.2]213[8.4] 320[12.6] 420

E12258.86()155161.1()2000(78.74)72728.6()722.8()164600(23.62)1987.8()1455.7()49419.4()39215.4()53821.2()1606.3()104341.1()1606.3()722.8()271.1()230.9

130BA445.102256413205852691562325498539154715021601043141841841841393042X13(2.5)(23.0)(52.0)(6.2)(19.5)(10.6)(21.2)(60.9)(5.5)(12.0)(7.3) (7.3)(0.5)(1

225.0(8.85)2281(89.8)1499(59.0)Ø29(1.1)1804(71.0)2206(86.9)606(23.8)130BB028.101Illustration 5.19 Mechanical Dimensions, F21 Minimum clearance from ce

8.6 Troubleshooting1988.6.1 Alarm Words 2038.6.2 Warning Words 2048.6.3 Extended Status Words 2058.6.4 Warning and Alarm Introduction 205Index212Conte

1130BB030.102280(89.7)2205(86.8)1497(58.9)2401(94.5)Ø29(1.1)225.0(8.85)604(23.8)Illustration 5.20 Mechanical Dimensions, F41 Minimum clearance from ce

Frame size D1h D2h D3h D4h D3h D4h90-132 kW(380-500 V)90-132 kW(525-690 V)160-250 kW(380-500 V)160-315 kW(525-690 V)90-132 kW(380-500 V)37-132 kW(525-

5.1.2 Mechanical Dimensions, 12-Pulse Units130BB754.10800607IP/21NEMA 1IP/54NEMA 121400m3/Hr824CFM618CFM1050m3/Hr1160CFM1970m3/Hr228022051497Illustrat

130BB568.101400607IP/21NEMA 1IP/54NEMA 122100m3/Hr1236CFM927CFM1575m3/Hr1160CFM1970m3/Hr228022051497Illustration 5.22 Mechanical Dimensions (mm), F9Ho

130BB569.101600607IP/21NEMA 1IP/54NEMA 122800m3/Hr1648CFM1236CFM2100m3/Hr2320CFM3940m3/Hr228022051497 Illustration 5.23 Mechanical Dimensions (mm), F1

130BB570.102400607IP/21NEMA 1IP/54NEMA 124200m3/Hr2472CFM1854CFM3150m3/Hr2320CFM3940m3/Hr228022051497Illustration 5.24 Mechanical Dimensions (mm), F11

130BB571.102000607IP/21NEMA 1IP/54NEMA 122800m3/Hr2472CFM1854CFM3150m3/Hr2900CFM4925m3/Hr228022051497Illustration 5.25 Mechanical Dimensions (mm), F12

130BB572.102800607IP/21NEMA 1IP/54NEMA 124200m3/Hr2472CFM1854CFM3150m3/Hr2900CFM4925m3/Hr228022051497Illustration 5.26 Mechanical Dimensions (mm), F13

5.1.3 Mechanical Mounting 1. Drill holes in accordance with the measurementsgiven.2. Provide screws suitable for the mounting surface.Retighten all 4

5.1.5 Pedestal Installation of F-framesThe F-frame frequency converters are shipped with apedestal. The F-frame pedestals use 8 bolts instead of 4, as